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Table 3 Dissolution screening at pH 7.4 and pH 4.5. “Ions” = cumulated dissolved Si and Al based on ICPMS quantification of all eluted ions, in % of initial Si and Al; “S” = remaining solid mass, in % of initial MMVF mass; “k” = dissolution rate determined from cumulated dissolved ions, in ng/cm2/h

From: Composition, Respirable Fraction and Dissolution Rate of 24 Stone Wool MMVF with their Binder

 

screening at pH 4.5

screening at pH 7.4

pH4.5, (binder removed)

pH4.5 (milled)

pH4.5 respirable (milled + cyclone)

pH4.5 (1/5 lower SA/V)

 
 

Ions (%)

S (%)

k

Ions (%)

S (%)

k

k

k

k

k

SEM morphology before and after after dissolution (full data in SEM Annex)

MMVF #17 (pre-1995)

2

95

9

       

Untreated – smooth surface

pH4.5 - very limited change of fibre surface after treatment: minimal roughening, no significant gel formation, no leaching pits.

MMVF #1

11

85

90

4

94

31

   

171

Untreated - binder covers entire fibre, including 100 nm to 1 μm sized particles.

pH4.5 - Very limited change of fibre surface after treatment: occasionally approx. 50 nm small leaching pits (pores).

pH7.4 – significant change of fibre surface, approx. 200nm to 1 μm gel/deposit/crater structures

MMVF #2

9

96

23

       

Untreated - smooth surface, occasional lumps of 100 nm to 1 μm sized particles.

MMVF #4

10

100

20

7

92

17

39

   

Untreated – smooth surface

pH4.5 – very significant change of fibre surface with pronounced gel; frequent occurence of approx. 400nm sized deep craters with sub-100-nm cracks at bottom.

pH4.5 – without binder, change of fibre surface with limited gel, no cracks, no pits, but approx. 200nm sized shallow structures. Thermal removal more effectiove than plasma removal of binder.

pH7.4 - very significant change of fibre surface with pronounced, inhomogenously structured gel and/or deposits, up to approx. 400nm large crater

MMVF #5

10

85

87

4

97

35

 

104

122

 

Untreated – smooth surface, occasional lumps of 100 nm to 1 μm sized particles.

pH4.5 - significant change of fibre surface with extensive gel formation, leaching with sub-100-nm sized pits and cracks. pH4.5 on respirable-only fraction also induces gel formation, leaching with sub-100-nm sized pits

pH7.4 - significant change of fibre surface, inhomogeneous leaching through gel with 1-μm-diameter honeycomb structures.

MMVF #7

11

94

40

2

99

6

58

   

Untreated – smooth surface, occasional 200 nm sized particles

pH4.5 – significant change of fibre surface with extensive gel formation, up to 4 μm sized leaching pits, occasional micro-cracks and approx. 100 nm large pores.

pH4.5 – binder removed thermally: no significant gel formation, occasional micro-cracks (intermediate gel formation if binder removed by plasma)

pH7.4 – very significant change of fibre surface with gel formation and/or deposits of up to approx. 2 μm large crystalline particles

MMVF #8

10

97

65

       

Untreated – smooth surface. Binder covers entire fibre (see ruptured crossings).

pH4.5 –significant change of fibre surface with gel formation, numerous up to approx. 100 nm sized leaching pits (pores).

MMVF #11

13

85

58

       

Untreated – smooth surface, occasional lumps of 200 nm to 1 μm sized particles

pH4.5 – very significant change of fibre surface with gel formation and deep micro-cracks (3μm x 300nm). Pitting (approx. 1 μm large spots) and approximately 200nm visible pores

MMVF #12

6

93

36

4

94

27

 

31

29

 

Untreated – rough surface, lateral cracks

pH4.5 – significant change of the fibre surface, increased smoothness. No significant gel formation, no leaching pits; pH 4.5 on respirable-only fraction: limited gel formation, no significant leaching pits.

pH7.4 – significant change the fibre surface with pronounced gel formation, inhomogenous leaching, approx. 4μm x 0.5μm sized leaching pits

MMVF #14

8

90

24

4

93

12

    

Untreated – binder covers entire surface, frequent inclusion of approx. 100 nm sized particles

pH4.5- significant change of fibre surface with gel formation, inhomogenous leaching, up to approx. 500 nm large leaching pits, occasionally up to approx 200 nm wide pits/pores.

pH7.4 – very significant change of fibre surface with fine grained deposits of approx. 100 to 500 nm sizes.

MMVF #20

7

89

49

       

Untreated – smooth surface, binder covers entire surface

pH4.5 – significant change of fibre surface with gel formation and erosion by frequent approx. 50 nm sized leaching pits/pores

MMVF #21

7

99

23

       

Untreated – smooth surface, very rare inclusion of approx. 200 nm sized particles

MMVF #22

5

91

17

5

95

15

    

Untreated – smooth surface with inclusion of approx 250 nm sized particles.

pH4.5 – significant change of fibre surface with gel formation; up to 1.5 μm diameter plateaus that have an up to 1 μm long micro crack in their center.

pH7.4 – significant change of fibre surface with gel formation, approx. 500nm diameter leaching crater

MMVF #24

9

91

28

       

Untreated – smooth surface with occasional inclusion of approx 500 nm particles

pH4.5- very significant change of fibre surface with 2 μm diameter plateaus with several approx 50 nm leaching pits on the plateaus

MMVF #26

4

93

18

       

Untreated – structured surface with approx. 200 nm to 1μm diameter elevations.

pH4.5 – significant change of fibre surface with gel formation, no leaching pits.